Fully automatic inspection bench

MultiCAL Fully automatic inspection bench

  • Easy and fast inspection of inductive probes and comparators .
  • Fully automated measuring run for digital devices.
  • Semi-automatic inspection for analogue indicators
  • Built in standard NFE 11050 -NFE 11056 XPE11053 - ISO 464
  • Compatible with Mitutoyo, Opto RS232, and all indicators fitted with RS232 output.
  • Up to 25.4 mm range ( 1 inch )
  • Comply with Abbe principle
  • High accuracy glass-scale measuring system with built in error compensation
  • Electronic hand wheel for manual control
  • Maximum error ±(0.2 + L/100) µm at 20°C
  • Create and printout your inspection certificate
  • Test, correct linearity and match Metro inductive probes with display units.
Download product data sheet(pdf)

DESCRIPTION

The inspection bench MultiCAL allows checking probes and comparators up to 25.4mm ( 1 inch ) stroke. The measuring system use an high accuracy glass-scale with built in error compensation (maximum error ±(0.2 + L/100) µm at 20°C .) A motorized drive running under software control allows a mechanical positioning at ±0.3µm. The inspection bench MultiCAL complies with Abbe comparator principle for highest measuring accuracy. Test piece mounting via a vertical guide. Height can be adjusted quickly. The inspection bench MultiCAL needs to be connected to a PC (not included) using only an RS232 link.

Metro WinCAL software included in the package control the inspection bench. Thanks to WinCAL, you can create command files to describe what the bench has to do to perform your inspection. Command files driving the inspection according to NFE 11050 - NFE 11056 - XPE 11053 - ISO 464 standard are included. By the same way, it is possible to create your own inspection certificate. Further more, that data can be saved as a CSV file.

USAGE

Inductive probes, digital comparators, electronic displays are inspected automatically. When connected to MultiCAL Fully automatic inspection bench, Metro inductive probes ref M8xx can be linearized and matched to display units. Linearization is performed automaticaly if the function is selected. The MultiCAL records correction data table directly in the probe to be corrected. Display units used these data to give a high accuracy measurement.

Dial indicators are inspected semi-automatically.

The pointer of the analogue indicator is positioned just before each measuring point automatically under software control. After that, inspection begins simply by adjusting the pointer position with the jog-dial. Because of this function, measurement time is reduced and user fatigue is practically eliminated. Additionally all functions necessary for inspection are combined in the control box so that the operator need not rely on excessive eye movement to adjust the pointer

It need less that 2 minutes to perform the inspection of a 10 mm comparator.

Automatic measurement requires the indicator's connection cable.

  • Mitutoyo (Digimatic) comparators are connected with Mitutoyo cables.
  • All other comparators need a specific connection cable (list). The 18100 prgrammable cable allow to connect instruments fited with an RS232 interface. This cable can be easily configurated by the user to solve evry type of connection tanks to the MuxConfig software (download)

CHARACTERISTICS

Measuring range 26mm
Measuring system Glass linear-scale
Resolution 0.05µm
Measuring system accuracy ±(0.2 + L/100) µm
Positioning accuracy ±0.3µm in automatic mode
Manual positioning jog-dial (resolution 0.5µm)
Displacement Motorized (resolution 0.5µm)
Connections

DIN 5 pins for Metro inductive probes

ORBIT for numerical probes

DIGIMATIC for digital indicators

RS232 to PC

Supply

230V AC

Dimensions

193x165x370

Mass 12.2 kg
Storage temperature -10°C to 50°C
Operating temperature range 20°C ± 3°C

SYSTEM

Configuration
Minimum environement
Suggested environment
Computer type
IBM-PC compatible
Operating System
Windows 98/ME/NT4/2000 or XP
Microprocessor
Pentium II 233 Mhz
Pentium III 600 Mhz or plus
Mémoire
64 Mo
128 Mo ou more
Hard Disk Drive
10 Mo free space
1 Go free space

Disk Drive

CD-ROM Disk Drive
Connection
1 free serial port (RS232)
Display Definition
1024x768

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Compliant to

EN 50081-1 and EN 50082-2 standards